Fully Continuous Pyrolysis Plant
The continuous pyrolysis plant is a giant “waste-to-resource transformer.” It breaks down waste in a high-temperature, oxygen-free setting into smaller molecules, which undergo a series of complex chemical reactions to transform into valuable energy sources like fuel oil and industrial raw materials such as carbon black. This entire process resembles a magical chemical reaction, turning waste into treasure.
Applicable fuel : Coal/natural gas/LPG/ Diesel/wood/pyrolysis oil
Thickness of Reactor : 16mm/18mm
Cooling method : Water Cooling
Land Required : 300-400m2
Operating Pressure : Constant pressure
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How does it work?
Imagine having a giant, sealed oven filled with waste materials ready for processing. This oven is heated to extremely high temperatures, but it is devoid of oxygen, so the waste does not burn; instead, it begins to decompose. The gases and liquids resulting from this decomposition are collected and, after undergoing further processing, are transformed into fuel oil that we can use. The solid residues, such as carbon black, are also valuable industrial raw materials.
In which fields does it excel?
The application scope of continuous thermal decomposition plants is very broad. For example, they can process waste tires, converting them into fuel oil and carbon black; they can also handle plastic waste, reducing plastic pollution while recovering energy; they can even treat industrial waste such as oil sludge, achieving the resource utilization of industrial waste.
Raw Materials for Continuous Thermal Pyrolysis Equipment
 | Waste tires | Waste tires are a popular material for recycling.The final products include fuel oil, steel wires, and carbon black.The average oil yield from this process is 40%-45%. |
 | Oil Sludge | The main products resulting from oil sludge processing are slag and oil, with yields varying based on the materials used, ultimately aiming to achieve zero pollution release. |
 | Waste Plastics | The main products resulting from oil sludge processing are slag and oil, with yields varying based on the materials used, ultimately aiming to achieve zero pollution release. |
 | MSW | Initially, mixed Municipal Solid Waste (MSW) must be sorted. Following sorting, plastics are separated and can be processed, yielding oil from the mixed plastics at a rate of 30-50%. |
 | Medical Waste | Medical waste undergoes microwave disinfection before pyrolysis processing, yielding oil at a rate of 30-50%. |
 | Aluminized Paper | Aluminized paper can be processed through a pyrolysis system, with oil yield varying based on materials. On average, plastic-inclusive materials yield around 35% oil, while aluminum yields approximately 20%. |
 | Waste Cables | Oil yield from waste cables varies based on material composition: PE cables can achieve over 70%, rubber cables yield approximately 35%, metals such as copper or aluminum will be separated. |
Pyrolysis Equipment Operating Procedures
Put the raw material into the reactor first, then seal the feed door and start the machine. The reactor is heated by rotating with coal, natural gas, wood, or electricity. When the temperature hits between 250 and 280 degrees, start extracting crude oil and keep producing oil vapor until the temperature reaches 350 to 460 degrees. The vapor passes through an oil-gas separator, where the lighter parts go to the condenser and the heavy oil goes into a tank automatically. The liquid part turns back into crude oil, and the non-liquid part is sent back to the combustion chamber through a water-sealed system to be used again as heating material.
Application Of Final Products
Pyrolysis oil :
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WORKING PROCESS
If the raw material is waste tires or waste rubber, it needs to be processed into rubber blocks/rubber powder. The process includes drawing, crushing, and grinding.
Main Equipment: Steel wire drawing machines, rubber tire crushers, tire cutting machines, tyre grinding machines, etc.
Main Equipment: Steel wire drawing machines, rubber tire crushers, tire cutting machines, tyre grinding machines, etc.Adopt the feeding auger to feed the rubber powder/rubber blocks, which is an environmentally friendly, safe and sealed feeding method.
Main Equipment: Feeding auger
Adopt new indirect heating method to ensure uniform heating effect and sufficient pyrolysis, while prolonging the service life of the pyrolysis reactor and making the equipment durable.
Main Equipment: Pyrolysis reactor
Adopt innovative three-stage industrial condensation system to ensures that oil gas is fully condensed into liquid pyrolysis oil and improves oil yield.
Main Equipment: Buffer condensation tank, vertical condenser, horizontal condenser, condensation tower
Adopt environmental exhaust gas and flue gas purification technology to ensure the green and pollution-free emission, which can meet different countries’ standards.
Main Equipment: Exhaust gas purification system, flue gas purification system, water film dust collector
Adopt continuous sealed slag discharge design, which is safe, environmentally friendly and efficient.
Main Equipment: Carbon black transfer system, pulse dust collector, screw elevator
PREMIUM QUALITY
| Machine Type | Batch Pyrolysis Plant | Batch Pyrolysis Plant | Batch Pyrolysis Plant | Batch Pyrolysis Plant | Semi-continuous Pyrolysis Plant | Fully Continuous Pyrolysis Plant |
| Model | LY-1-3 | LY-4-6 | LY-8-10 | LY-12-16 | LYBL-15-20 | LYLX-30-35 |
| Capacity | 1-3T/D | 4-6T/D | 8-10T/D | 12-16T/D | 15-20T/D | 30-35T/D |
| Reactor size | 2000mm*6000mm | 2200mm*6000mm | 2600mm*6600mm | 2800mm*8000mm | 2800mm*8000mm | 2000mm*18000mm |
| Reactor material | Q345R/Q245R/310S | Q345R/Q245R/310S | Q345R/Q245R/310S | Q345R/Q245R/310S | Q345R/Q245R/310S | Q345R/Q245R/310S |
| Reactor thickness | 14mm、16mm、18mm | 14mm、16mm、18mm | 14mm、16mm、18mm | 14mm、16mm、18mm | 14mm、16mm、18mm | 14mm、16mm、18mm |
| Heating fuel | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. |